Key information

  1. Reference: ST0457
  2. Date updated: 13/02/2023
  3. Level: 3
  4. Route: Engineering and manufacturing
  5. Regulated occupation: No

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T-Levels logoT Levels focus on vocational skills and can help students into skilled employment, higher study or apprenticeships. Each T Level includes an in-depth industry placement that lasts at least 45 days. Students get valuable experience in the workplace; employers get early sight of the new talent in their industry.

Occupation summary

Typical job titles include:

Engineering Technician Aerospace Technician Aviation Engineer Maritime Engineering Machinist Mechatronics Engineer and Toolmaker

KSBs

Knowledge

K1: understanding the importance of complying with statutory, quality, organisational and health and safety regulations Back to Duty

K2: understanding of general engineering/manufacturing mathematical and scientific principles, methods, techniques, graphical expressions, symbols formulae and calculations used by engineering technicians Back to Duty

K3: understanding the structure, properties and characteristics of common materials used in the sector Back to Duty

K4: understanding the typical problems that may arise within their normal work activities/environment Back to Duty

K5: understanding approved diagnostic methods and techniques used to help solve engineering/manufacturing problems Back to Duty

K6: understanding the importance of only using current approved processes, procedures, documentation and the potential implications for the organisation if this is not adhered to Back to Duty

K7: understanding and interpreting relevant engineering/manufacturing data and documentation in order to complete their job role Back to Duty

K8: understanding the different roles and functions in the organisation and how they interact. Back to Duty

K9: understanding why it is important for an organisation to continually review their processes and procedures Back to Duty

K10: understand mathematical techniques, algebraic expressions, formulae and calculation applied to the theory of flight, aerodynamics and aviation manufacturing processes Back to Duty

K11: understand the structure, properties and characteristics of materials used in the construction of aero components, sub-assemblies and whole structures Back to Duty

K12: understand the fundamentals of electrical, electronic and fluid power theory Back to Duty

K13: understand mathematical techniques, algebraic expressions, formulae and calculation applied to the theory of flight, aerodynamics, electrical, fuel, hydraulic and pneumatic and flying control systems and aviation manufacturing processes Back to Duty

K14: understand the structure, properties and characteristics of materials used in the construction of aerospace components, sub-assemblies and whole structures Back to Duty

K15: understand the practical and theoretical requirements of aerospace electrical, electronic, mechanical, electromechanical and fluid power equipment and systems Back to Duty

K16: understand mathematical techniques, formula and calculation applied in an aircraft maintenance environment. Back to Duty

K17: understand the structure, properties and characteristics of materials used in the construction, maintenance and repair of aircraft components, whole structures and sub-assemblies Back to Duty

K18: understand the fundamentals of electrical, electronic, digital, analogue, aircraft systems and maintenance practices Back to Duty

K19: understand the regulatory and organisational requirements and need for producing, monitoring and completing aircraft continuing airworthiness document sets and associated tasks Back to Duty

K20: understand practices, processes and philosophy of aircraft maintenance for servicing, scheduled, condition based, unplanned maintenance work, and defect rectification Back to Duty

K21: understand mathematical techniques, algebraic expressions, formulae, calculation and physics applied to the theory of flight, aerodynamics and aviation maintenance processes Back to Duty

K22: understand the specific mathematical techniques, formula and calculation in a maritime electrical/electronic environment Back to Duty

K23: understand maritime electrical/electronic engineering technology and principles in the design, equipment build, operation and maintenance of maritime vessels. Back to Duty

K24: understand how to correctly select and use hand, electrical, mechanical tools and test equipment used in the Maritime Industry. Back to Duty

K25: understand the practical and theoretical requirements of maritime electrical, electronic, mechanical, electromechanical, fibre-optics, fluid power equipment and systems used on board vessels. Back to Duty

K26: understand the materials and properties used in the electrical area of the Maritime Industry Back to Duty

K27: understand the specific mathematical techniques, formula and calculation applied in a maritime mechanical fitting environment Back to Duty

K28: understand maritime engineering technology and principles applied in the design, build, operation and maintenance of Maritime vessels. Back to Duty

K29: understand material and fluid properties used in the mechanical area of the Maritime Industry. Back to Duty

K30: understand how to correctly select and use hand and mechanical tools and jigs used in the Maritime industry. Back to Duty

K31: understand the practical and theoretical requirements of maritime electrical, electronic, mechanical, electromechanical and fluid power equipment and systems used on board vessels. Back to Duty

K32: understand specific mathematical techniques, formula and calculation applied in a maritime fabrication environment. Back to Duty

K33: understand engineering terminology and principles applied in the design, build, operation and repair of maritime vessels. Back to Duty

K34: understand how to select the correct hot working process and tools / equipment. Back to Duty

K35: understand materials and processes used in the fabrication and construction area of the Maritime Industry Back to Duty

K36: understand mathematical techniques, formula and calculation applied in the fabrication, repair and installation of maritime pipe systems. Back to Duty

K37: understand engineering technology and principles applied in the design, build, operation and maintenance of maritime vessels. Back to Duty

K38: understand how to correctly select and use hand and mechanical tools and jigs used in fabrication, repair and installation of maritime pipe systems. Back to Duty

K39: understand the common and specialist pipe material (ferrous, non-ferrous and non- metallic) used in the pipework area of the Maritime Industry. Back to Duty

K40: understand the principles of brazing, welding and other hot working techniques used in the fabrication, repair and installation of pipework systems. Back to Duty

K41: understand mathematical techniques, formula and calculations in a mechatronics maintenance environment and the type of equipment being maintained Back to Duty

K42: understand mechanical, electrical, electronic, fluid power and process control principles in a mechatronics maintenance environment Back to Duty

K43: understand how equipment being maintained functions and operating parameters in individual components and how they interact Back to Duty

K44: understand fault diagnostic methods, techniques and equipment used when maintaining equipment and systems Back to Duty

K45: understand condition monitoring methods and equipment used and understand how the information gained supports the planning of maintenance activities Back to Duty

K46: understand how to minimise machinery downtime by implementing planned preventative maintenance programmes Back to Duty

K47: understand mathematical techniques, formula and calculations in a product design and development environment Back to Duty

K48: understand material applications and methods of testing (destructive and non- destructive) Back to Duty

K49: understand Computer Aided Design (CAD) methods and applications Back to Duty

K50: understand material joining applications and systems Back to Duty

K51: understand mechanical, electrical, electronic and process control systems Back to Duty

K52: understand measurement, monitoring, testing and diagnostic methods and techniques Back to Duty

K53: understand mathematical techniques, formula and calculations in a Toolmaking environment Back to Duty

K54: understand the structure, properties and characteristics of common materials used for the manufacture and repair of tooling, Moulds, Dies and jigs and fixtures Back to Duty

K55: understand the safe operation, correct selection and the application of a range of hand tools used for toolmaking and die maintenance, including grinders, drills, stones etc. Back to Duty

K56: understand the safe operation and operating principles of a range of complex and often state of the art workshop machinery (such as CNC lathes, milling, grinding and erosion machining centres, drilling and welding equipment) Back to Duty

K57: understand how to set up and operate the machinery/equipment efficiently and effectively Back to Duty

K58: understand the principles of how the relevant tools, dies, jigs and fixtures being manufactured/maintained function, the operating sequences, the purpose of individual components/systems and how they interact Back to Duty

K59: Understand the application of pneumatics, hydraulics, electrical and electronic systems as applied to various moulding, injection, pressing and similar associated machinery. Back to Duty

K60: understand mathematical techniques, formula and calculations used in a technical support environment Back to Duty

K61: understand the methods and techniques used to evaluate technical data and documentation Back to Duty

K62: understand how to identify that the data and documentation being used is current and up to date Back to Duty

K63: understand the procedure to be used for making changes to issued documentation Back to Duty

K64: understand where and how to source other areas of technical expertise/information to help solve technical problems Back to Duty

K65: understand the requirements of the customer (internal/external) and support using the appropriate tools, equipment and processes Back to Duty

Skills

S1: obtaining, checking and using the appropriate documentation (such as job instructions, drawings, quality control documentation) Back to Duty

S2: working safely at all times, complying with health, safety and environmental legislation, regulations and organisational requirements planning and where applicable obtaining all the resources required to undertake the work activity Back to Duty

S3: undertaking the work activity using the correct processes, procedures and equipment Back to Duty

S4: carrying out the required checks (such as quality, compliance or testing) using the correct procedures, processes and/or equipment Back to Duty

S5: dealing promptly and effectively with engineering/manufacturing problems within the limits of their responsibility using approved diagnostic methods and techniques and report those which cannot be resolved to the appropriate personnel Back to Duty

S6: completing any required documentation using the defined recording systems at the appropriate stages of the work activity Back to Duty

S7: restoring the work area on completion of the activity and where applicable return any resources and consumables to the appropriate location Back to Duty

S8: read and interpret relevant data and documentation used to manufacture aerospace components/systems Back to Duty

S9: assemble and disassemble aerospace mechanical components, sub-assemblies and whole systems (new and in service) as required measure and mark out of materials to carry out precision machining and hand fitting processes Back to Duty

S10: precision drilling and finishing of holes in aircraft assemblies use mechanical and or electrical/electronic measuring and or test equipment used on aircraft assemblies and systems Back to Duty

S11: apply assembly techniques (such as mechanical fasteners, welding and bonding techniques) Back to Duty

S12: use sealing and jointing techniques: use of seals, gaskets, and jointing materials contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures Back to Duty

S13: read and interpret relevant data and documentation used to manufacture aerospace components/systems Back to Duty

S14: assemble, disassemble and install aerospace components, sub-assemblies and whole systems (new and in service) as required such as wiring looms, anti-icing systems, electrical connectors, avionic units and using specified methods and procedures Back to Duty

S15: set up and use a range of measuring, testing, diagnostic tools, rigs and equipment, using approved methods and procedures install lighting, power supplies, engine control and instrumentation systems Back to Duty

S16: carry out testing and diagnostic activities on installed components, equipment and systems and making adjustment/rectification where applicable Back to Duty

S17: carry out precision drilling and finishing of holes in aerospace assemblies apply correct locking and securing methods and techniques (mechanical fasteners, locking and electrical bonding techniques) Back to Duty

S18: use sealing and jointing techniques: use of seals, gaskets, and jointing materials install and connect pipe-work systems and aerospace assemblies Back to Duty

S19: contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures Back to Duty

S20: read and interpret relevant data and documentation used to maintain aircraft components and systems Back to Duty

S21: select and use the correct hand and mechanical tools and equipment while carrying out maintenance of aircraft apply human factors in aviation – attitudes and behaviours to ensure aviation safety Back to Duty

S22: use mechanical and electrical measuring and or test equipment while carrying out aircraft maintenance activities Back to Duty

S23: carry out aircraft functional checks and fault diagnosis e.g. electrical bonding and earthing; flight control rigging Back to Duty

S24: use ground support equipment Back to Duty

S25: identify, control, repair and prevent damage, fatigue and corrosion of aircraft components Back to Duty

S26: maintain power-plant (piston or turbine engines), propellers or rotors Back to Duty

S27: maintain power-plant (piston or turbine engines), propellers or rotors Back to Duty

S28: use the correct bonding and assembly techniques e.g. in composite assembly Back to Duty

S29: carry out precision drilling and finishing of holes in aircraft assemblies Back to Duty

S30: identify and install mechanical fasteners Back to Duty

S31: use sealing and jointing techniques: use of seals, gaskets and jointing techniques Back to Duty

S32: assemble, repair and replace pipe work for aircraft and engine systems Back to Duty

S33: inspect, repair, remove and replace aircraft structures, components, sub-assemblies and systems Back to Duty

S34: undertake aircraft flight-line handling and operations Back to Duty

S35: carry out testing and diagnostic activities on components, sub – assemblies or whole systems, making adjustments/rectifications where applicable Back to Duty

S36: maintain aerospace components, sub – assemblies or whole systems as required undertake aircraft role configuration activities/requirements Back to Duty

S37: prepare and maintain the aircraft maintenance programme Back to Duty

S38: apply Human Factors in aviation – developing attitudes and behaviours to ensure aviation safety Back to Duty

S39: maintain relationships between the aircraft operator and the aircraft maintenance organisation recognising the regulatory responsibilities of both parties Back to Duty

S40: use relevant computer software, information systems and documentation necessary to carry out the role Back to Duty

S41: use asset and inventory management systems within a continuing airworthiness environment Back to Duty

S42: contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures Back to Duty

S43: Several options are available through the apprenticeship depending on the context of the organisation, whether in civil or military aviation, rotary or fixed wing aircraft, in continuing airworthiness management or aircraft maintenance and repair organisations. Back to Duty

S44: apply the principles and methods used to implement aviation safety management systems Back to Duty

S45: apply reliability monitoring and analysis of aircraft and their systems Back to Duty

S46: apply compliance monitoring and quality auditing of the organisation and aircraft work with other personnel internal and external to the organisation, providing good customer service Back to Duty

S47: apply fleet planning, maintenance scheduling and aircraft on the ground (AOG) requirements Back to Duty

S48: read, analyse and interpret engineering data, drawings and documentation used in the design, build, operation and repair of maritime vessels Back to Duty

S49: use hand, power and machine tools to measure, mark out, cut, drill, shape and finish components to the required engineering tolerances. Back to Duty

S50: assemble, remove, maintain and overhaul components, sub-assemblies and whole systems in a maritime environment. Back to Duty

S51: apply assembly and installation methods and techniques (such as terminations, connectors, mechanical fasteners, seals, gaskets, and jointing materials) on maritime vessels. Back to Duty

S52: undertake testing, inspection and diagnostic activities on components, equipment and systems on maritime vessels, making adjustments where applicable. Back to Duty

S53: contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures Back to Duty

S54: read, analyse and interpret engineering data, drawings and documentation used in the design, build, operation and repair of maritime vessels Back to Duty

S55: measure and mark out to carry out precision machining and hand fitting processes use hand tools to cut, drill, shape and finish components to the required engineering tolerances. Back to Duty

S56: assemble, remove and overhaul components, sub-assemblies and whole systems in a maritime environment Back to Duty

S57: apply assembly and installation methods and techniques (such as mechanical fasteners, use of seals, gaskets, and jointing materials) on board ships and submarines. Back to Duty

S58: undertake the testing, inspection and diagnostic activities on components, equipment and systems on board ships and submarines and making adjustments where applicable. Back to Duty

S59: undertake planned and corrective maintenance activities on components, equipment and systems. Back to Duty

S60: contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures Back to Duty

S61: use hand and mechanical tools, jigs and test equipment safely in the Maritime Industry. Back to Duty

S62: read, analyse and interpret engineering data, drawings and documentation used in the design, build, operation and repair of maritime vessels. Back to Duty

S63: carry out fabrication and construction processes through precision measuring and marking out. Back to Duty

S64: use hand tools / machinery to cut, drill, shape and finish components to the required engineering tolerances. Back to Duty

S65: assemble, remove and overhaul components in a maritime environment. Back to Duty

S66: apply assembly and installation methods and techniques (such as mechanical fasteners, use of seals, gaskets, and jointing materials) on maritime vessels. Back to Duty

S67: undertake planned and corrective repair activities on structures, components and equipment. Back to Duty

S68: contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures Back to Duty

S69: read, analyse and interpret engineering data, drawings and documentation used in the design, build, operation and repair of maritime vessels Back to Duty

S70: measure and mark out to enable the fabrication of pipework using a variety of materials (ferrous, non-ferrous and non-metallic) and processes (to include taking wire templates and jigs, setting to boards etc). Back to Duty

S71: wire templates and jigs, setting to boards etc). Back to Duty

S72: use hand and machine tools to cut, drill, shape and finish components to the required engineering tolerances. Back to Duty

S73: fabricate, install and repair pipe systems in a maritime environment. Back to Duty

S74: apply assembly and installation techniques (such as brazing, welding, mechanical fasteners, seals, gaskets, jointing materials and methods) on Maritime vessels. Back to Duty

S75: undertake testing, inspection and diagnostic activities on pipework systems on maritime vessels, making adjustments where applicable. Back to Duty

S76: undertake planned, corrective maintenance and survey activities on pipework components and systems. Back to Duty

S77: contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures Back to Duty

S78: select and set up the correct tooling and work holding devices Back to Duty

S79: select and use a range of measuring and testing equipment to check components are to the required quality and accuracy Back to Duty

S80: read and interpret relevant data and documentation used to maintain components, equipment and systems Back to Duty

S81: carry out condition monitoring of plant and equipment Back to Duty

S82: carry out planned maintenance activities on plant and equipment Back to Duty

S83: carrying out complex fault diagnosis and repair activities on high technology engineered systems such as: Maintaining mechanical equipment, Maintaining fluid & pneumatic power equipment, Maintaining electrical & electronic equipment, Maintaining process control equipment Back to Duty

S84: carrying out confirmation testing and subsequent smooth hand over of equipment & plant support the installation, testing and commissioning of equipment (where applicable). Back to Duty

S85: contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures Back to Duty

S86: read and interpret relevant data and documentation used in the design and development of components, assemblies and systems Back to Duty

S87: produce components and prototypes using a wide range of hand fitting techniques Back to Duty

S88: prepare and using lathes, milling machines, as well as other general or specialist high technology equipment such as 3D printing/additive manufacturing techniques Back to Duty

S89: use a range of mechanical, electrical and electronic testing devices and equipment Back to Duty

S90: apply mechanical principles and joining techniques to develop products, devices and equipment Back to Duty

S91: apply electrical and electronic principles to develop products devices and equipment Back to Duty

S92: identify, diagnose and rectify design problems through the whole creation process including design studio, workshops, test environments or under laboratory conditions Back to Duty

S93: contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures Back to Duty

S94: read and interpret relevant data and documentation used to produce and/or maintain tool and die components, assemblies and systems Back to Duty

S95: apply methods and techniques to produce, assemble, disassemble repair and/or maintain tools, dies, jigs and fixtures as applicable to the employer requirements Back to Duty

S96: apply methods and techniques to produce, assemble, disassemble repair and/or maintain tools, dies, jigs and fixtures as applicable to the employer requirements Back to Duty

S97: undertake testing to confirm correct operation, and of the effectiveness of repairs and maintenance activities carried out. Back to Duty

S98: undertake equipment/asset care and/or Preventative Planned Maintenance processes and procedures Back to Duty

S99: Carry out complex fault diagnosis and repair activities covering the following technologies as applicable to the tool, die, jig and fixture environment: Maintaining mechanical equipment, Maintaining fluid & pneumatic power equipment, Maintaining electrical & electronic equipment, Maintaining process control equipment Back to Duty

S100: contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures Back to Duty

S101: produce technical documentation that contains all the relevant and necessary data and information required for the technical support activity being carried out Back to Duty

S102: present the technical documentation in the required format ensure that codes, symbols and other references used in the technical documentation follows agreed uk/international conventions Back to Duty

S103: save and store technical documentation in the correct format, location in accordance with organisational and/or customer requirements Back to Duty

S104: make any changes/amendments to the technical documentation using agreed quality Back to Duty

S105: assurance control procedures Back to Duty

S106: develop effective business and/or customer relationships Back to Duty

S107: provide technical advice and guidance to others Back to Duty

S108: contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures Back to Duty

S109: produce engineering/manufacturing production plans Back to Duty

S110: obtain resources for engineering/manufacturing activities Back to Duty

S111: provide technical support services on products or services to internal and/or external customers Back to Duty

S112: obtain and control materials used in engineering/manufacturing environments implement quality control/assurance systems and procedures in an engineering/manufacturing environment Back to Duty

S113: produce documentation to supply or procure goods or services Back to Duty

S114: produce off line programs for computer numerical controlled machines Back to Duty

S115: produce programs for scanning/digitizing or co-ordinate measuring machines Back to Duty

S116: produce programs for programmable logic control equipment Back to Duty

S117: produce programs for industrial robot applications Back to Duty

S118: produce engineering software tools/programs for analysis, quality, configuration management, safety assessments, system security applications Back to Duty

S119: produce engineering drawings/models using computer aided design techniques (such as mechanical, electrical, fabrication, fluid power, integrated systems or services) Back to Duty

S120: undertake complex fault diagnostic and/or condition monitoring activities on equipment, plant or services Back to Duty

S121: carry out inspection activities on equipment/components/systems (such as mechanical, electrical, electronic, welded and fabricated. Back to Duty

S122: check and calibrate control and test equipment used in an engineering and/or manufacturing environment Back to Duty

Behaviours

B1: Personal responsibility, resilience and ethics. Comply with health and safety guidance and procedures, be disciplined and have a responsible approach to risk, work diligently at all times, accept responsibility for managing time and workload and stay motivated and committed when facing challenges. Comply with any organisational policies/codes of conduct in relation to ethical compliance Back to Duty

B2: Work effectively in teams. Integrate with the team, support other people, consider implications of their actions on other people and the business Back to Duty

B3: Effective communication and interpersonal skills. open and honest communicator, communicating clearly using appropriate methods, listening to others and have a positive and respectful attitude Back to Duty

B4: Focus on quality and problem solving. Follow instructions and guidance, demonstrates attention to detail, follow a logical approach to problem solving and seek opportunities to improve quality, speed and efficiency Back to Duty

B5: Continuous personal development. Reflect on skills, knowledge and behaviours and seeks opportunities to develop, adapt to different situations, environments or technologies and have a positive attitude to feedback and advice Back to Duty

T Level in engineering, manufacturing, processing and control​

Qualification type: T Level

Qualification level: 3

Awarding organisation: City & Guilds

Approval date: 04/11/2021

Available from: 01/09/2022

Occupational specialism: Fitting and Assembly Technologies

Product page

T Level in engineering, manufacturing, processing and control​

Qualification type: T Level

Qualification level: 3

Awarding organisation: City & Guilds

Approval date: 04/11/2021

Available from: 01/09/2022

Occupational specialism: Machining and Toolmaking Technologies

Product page

Aligned occupational standards

ST1305 Machining technician

ST0457 Engineering technician

Options: Toolmaker & Tool & Die Maintenance Technician

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