Key information

  1. Status: Approved for delivery (available for starts)
  2. Reference: ST0393
  3. Version: 1.1
  4. Level: 5
  5. Typical duration to gateway: 36 months
  6. Typical EPA period: 6 months
  7. Maximum funding: £26000
  8. Route: Health and science
  9. Integration: None
  10. Date updated: 09/11/2022
  11. Approved for delivery: 31 October 2016
  12. Lars code: 149
  13. EQA provider: Ofqual
  14. Example progression routes:
  15. Review: this apprenticeship will be reviewed in accordance with our change request policy.
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Details of the occupational standard

Occupation summary

This occupation is found in the food and drink manufacturing sector in the dairy industry.

Dairy products include liquid milks, cream, cheeses, ice creams, powders and ingredients, yoghurt, butter, sports drinks, baby formulas, and plant-based dairy alternatives. 

The broad purpose of the occupation is to provide expert technical advice and support on a variety of aspects of dairy production helping to drive a quality culture. They provide dairy technical specialist knowledge in audits. They help investigate operational issues and come up with innovative solutions. They support projects, these may focus on continuous improvement or introducing new processes or products.  Developing technical dairy knowledge within the team is also part of the role.

In their daily work, dairy technologists interact with cross functional teams and stakeholders. Internally this may include operations, quality assurance, continuous improvement, engineering, financial, commercial, marketing, and the site leadership team. Externally, this may include suppliers, Original Equipment Manufacturers (OEM), customers, and visitors.

They may spend time in the production environment, laboratory, or office.

They may work alone or as part of a team depending on the task. They typically report to the head of quality, plant manager, or technical manager.

Dairy technologists are responsible for ensuring dairy products are food safe and meet quality requirements along with customer expectations. Health and safety, environment and sustainability, financial considerations, and ethical working practices must also be met.  They are expected to keep up to date with regulations and dairy product developments.

Typical job titles include:

Cheese specialist Dairy process manager Dairy quality analyst Dairy quality assurance manager Dairy quality control manager Dairy quality leader or co-ordinator Dairy research and development manager Dairy specialist Dairy technologist Qesh (quality environment health and safety) co-ordinator Quality manager Technical manager

Entry requirements

Typically, GCSE English and mathematics at grade 4 or above.

Occupation duties

Duty KSBs

Duty 1 Provide dairy technical knowledge to support efficient and optimised production from milk intake to finished product.

K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K13 K14 K15 K16 K17 K18 K19 K20 K23 K24 K26 K27 K29 K30 K31 K33 K34

S1 S2 S3 S4 S6 S7 S8 S9 S10 S11 S12 S13 S15 S17 S18 S19 S21 S22

B1 B2 B4 B5 B6 B7

Duty 2 Develop dairy technical knowledge within other functions (knowledge transfer): such as, engineering, finance, production, continuous improvement, and demand and supply). For example, training and coaching others.

K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K13 K14 K15 K16 K17 K18 K19 K20 K26 K27 K29 K30 K31 K33 K34

S2 S3 S4 S8 S18 S19 S20 S21 S22 S23

B1 B2 B3 B4 B5 B6 B7 B8 B9

Duty 3 Identify and resolve dairy product quality issues using resources and stakeholders.

K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K13 K14 K15 K16 K17 K18 K19 K20 K23 K24 K25 K26 K27 K29 K30 K31 K34

S1 S2 S3 S4 S7 S8 S9 S10 S11 S12 S13 S14 S15 S17 S19 S21 S22

B1 B2 B3 B4 B5 B6 B7

Duty 4 Conduct dairy process and product optimisation activities. For example, dairy component, unit operations (a piece of equipment with a specific dairy output for example, homogenisation effect), or production or process analysis.

K1 K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K13 K14 K15 K16 K17 K18 K19 K23 K24 K25 K26 K27 K28 K29 K30 K31 K32

S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S17 S18 S19 S21 S22

B1 B2 B4 B5 B6 B7

Duty 5 Lead or contribute to cross-functional dairy production process or product improvement projects. For example, product loss reduction, or resource efficiency.

K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K13 K14 K15 K16 K17 K18 K19 K20 K21 K22 K23 K24 K25 K26 K27 K28 K29 K30 K31 K32 K34

S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22

B1 B2 B3 B4 B5 B6 B7 B8

Duty 6 Support dairy production research and development projects. For example, testing of new or improved dairy processes or products.

K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K13 K14 K15 K16 K17 K18 K19 K20 K22 K24 K25 K26 K27 K28 K29 K30 K31 K32 K33 K34

S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22

B1 B2 B3 B4 B5 B6 B7 B8

Duty 7 Lead or contribute to cross-functional teams to implement new or improved dairy products or processes.

K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K13 K14 K15 K16 K17 K18 K19 K20 K21 K22 K24 K26 K27 K28 K29 K30 K31 K33 K34

S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22

B1 B2 B3 B4 B5 B6 B7 B8

Duty 8 Provide dairy technical input to product and process documentation. For example, standard operating procedures.

K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K13 K14 K15 K16 K17 K18 K19 K20 K26 K27 K29 K30 K31 K32 K34

S1 S2 S3 S4 S7 S8 S17 S18 S19 S21 S22

B1 B2 B4 B5 B6 B7

Duty 9 Provide dairy technical specialist knowledge in audits.

K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K13 K14 K15 K16 K17 K18 K19 K20 K26 K29 K30 K31 K34

S2 S3 S4 S8 S12 S18 S19 S21 S22

B1 B2 B3 B4 B5 B6 B7 B8

Duty 10 Make technical recommendations based on dairy knowledge, taking account of financial considerations. For example, dairy recipe or formulations, mass balance, fluctuations in dairy prices (commodity), plant and factory running costs, and bill of materials.

K1 K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K13 K14 K15 K16 K17 K18 K19 K20 K25 K26 K27 K28 K29 K30 K31 K32

S1 S2 S3 S4 S5 S6 S8 S9 S10 S11 S12 S13 S14 S15 S17 S18 S19 S20 S21 S22

B1 B2 B4 B5 B6 B7

KSBs

Knowledge

K1: The dairy industry structure. Financial considerations. Ethical business practices. Back to Duty

K2: Different teams and functions involved in dairy production. Dairy technologist role. Limits of scope of practice: when to seek input from others and when to escalate. Back to Duty

K3: Good Manufacturing Practice (GMP). Production and operational planning concepts. Back to Duty

K4: Health and safety. Health and Safety at Work Act – responsibilities. Health and safety culture. Control of Substances Hazardous to Health (CoSHH). The Reporting of Injuries, Diseases and Dangerous Occurrences Regulations (RIDDOR). Manual handling. Personal Protective Equipment (PPE). Types of hazards. Risk assessments, mitigation methods, and method statements (safe systems of work). Back to Duty

K5: Principles of food and dairy safety. Allergenic control. Good Hygienic Practice (GHP). Microbiology and food borne illnesses. Biological, physical, allergenic (cross-contamination), and chemical contamination of dairy and related products. Food storage, temperature control and preservation of dairy products. Hygienic design, construction and maintenance of food premises and equipment, and their cleaning and disinfection. Pest control. Personal hygiene and training requirements. Food safety culture. Traceability. Back to Duty

K6: Food safety legislation principles: Food Safety Act, Regulation (EC) 852/2004, The General Food Law Regulation (EC) 178/2002, The Food Safety and Hygiene (England) Regulations, The Food Hygiene (Scotland) Regulations, The Food Hygiene (Wales) Regulations, The Food Information to Consumers Regulations (EC)1169/2011, Food Information Regulations, Regulation (EC) No 2073/2005 on Microbiological criteria for foodstuffs, The Weights and Measures (Packaged Goods) Regulations. Sources of information for legislation changes. Back to Duty

K7: Food safety management control of dairy and related food systems: Hazard Analysis and Critical Control Points (HACCP), Threat Analysis of Critical Control Points (TACCP), and Vulnerability Assessment of Critical Control Points (VACCP). Back to Duty

K8: Principles of dairy chemistry. Chemical properties. Compositional milk and dairy product analysis. Quality testing of milk and dairy products. Back to Duty

K9: Principles of dairy microbiology. Types of micro-organisms and their structure. Cultivation conditions and procedures. Aseptic conditions and Good Laboratory Practice (GLP): organisation and discipline within the laboratory. Hygiene monitoring and auditing. Laboratory analysis techniques. Indicator organisms. Interpretation of microbiological data as an indicator of risk. Back to Duty

K10: Milk and dairy derivatives as raw materials. Primary production. Dairy farming practice. Composition of milk and dairy produce. Additives. Dairy products as an ingredient in other foods and associated allergenic issues. Dairy alternatives (non-milk based ingredients). Back to Duty

K11: Function of quality assurance within the dairy industry. Quality assurance schemes and factors affecting the Quality Management Plan (QMP). Back to Duty

K12: Cleaning, disinfection, and sterilisation. Different techniques: chemical, heat, steam technology and ultraviolet - when they should be used. Components of Clean In Place (CIP). New developments in cleaning technology. Environmental impact of cleaning. Cleaning validation, verification, and optimisation techniques. Back to Duty

K13: Basic physical and hygienic design principles of dairy process engineering: mass and energy balances, modes of thermal transfer, principles of fluid flow, and rheology (deformation and flow of materials - solids and liquids). Back to Duty

K14: Principles of food industry unit operations. Preservation operations. Dairy industry unit operations. Factory service operations. Back to Duty

K15: Product development processes: recipe development, specifications, market gap identification, acceptance testing and process design, packaging requirements, and nutrition and organoleptic characteristics. Back to Duty

K16: Milk processing: end-to-end. New concepts in milk processing. By-products. Back to Duty

K17: Cheese and fermented product technology. Cheese and cheese related products. Yogurt and related products. Soured creams and crème fraiche. Back to Duty

K18: Butter and milk fat technology. Butter manufacture. Yellow fat and dairy spread manufacture. Ice cream manufacture. Dairy dessert manufacture. Back to Duty

K19: The chemistry of whey protein. Whey processing techniques and technology. Back to Duty

K20: Leadership and management techniques: influencing, negotiation, and conflict management. Back to Duty

K21: Change management principles and techniques. Back to Duty

K22: Project management roles and techniques: planning, prioritising, organising, stakeholder management, and risk management. Back to Duty

K23: Problem solving and fault finding: 5 whys, root cause analysis, Failure Mode Effects Analysis (FMEA). Back to Duty

K24: Continuous improvement principles and techniques: Plan-do-check-act (PDCA), Lean, 6 Sigma, and Statistical Process Control (SPC). Lean manufacturing tools. Process mapping. Back to Duty

K25: Data analysis techniques. Data analysis and reporting systems. Back to Duty

K26: Dairy supply chain: mapping and risk management. World dairy economic drivers. Milk and dairy product supply and demand factors. Food security. Back to Duty

K27: Environmental Protection Act and environmental management systems. Back to Duty

K28: Measuring environment impact and environmental audit requirements. Back to Duty

K29: Dairy automation and process control. Control systems. Instrumentation. Control theory principles. Machine communications and networking. Integrated control and automation systems. Digital manufacturing. Dairy industry automated processes. Back to Duty

K30: Information technology: Management Information Systems (MIS), spreadsheets, presentation, word processing, email, virtual communication and learning platforms. General Data Protection Regulation (GDPR). Cyber security. Back to Duty

K31: Communication techniques. Back to Duty

K32: Report writing techniques. Back to Duty

K33: Workplace training and development techniques: coaching and transfer of knowledge. Back to Duty

K34: Equality, diversity, and inclusion. Unconscious bias. Back to Duty

Skills

S1: Apply food safety management systems. Back to Duty

S2: Apply food and dairy hygiene practice principles. Back to Duty

S3: Comply with food safety regulations and procedures. Back to Duty

S4: Comply with health and safety regulations, guidelines, and procedures. Back to Duty

S5: Comply with environmental regulations, guidelines, and procedures. Back to Duty

S6: Apply sustainable working practices. For example, efficient use of resources, waste minimisation. Back to Duty

S7: Apply quality control processes. Back to Duty

S8: Apply extended knowledge of underlying dairy concepts. Back to Duty

S9: Identify, review and evaluate, and select scientific techniques, procedures, and methods in the context of new and different areas of work. Back to Duty

S10: Apply scientific techniques, procedures, and methods to undertake tasks. Back to Duty

S11: Apply engineering concepts and principles to analyse dairy performance. Back to Duty

S12: Collect data. Analyse, interpret, and evaluate data, scientific and technology information, concepts, and ideas including use of statistical methods. Back to Duty

S13: Apply changes to dairy processing unit operations. Back to Duty

S14: Apply problem solving techniques, identifying issues. Propose solutions to problems. Back to Duty

S15: Use continuous improvement techniques and make recommendations. Back to Duty

S16: Apply project management techniques: planning and prioritising tasks, organising resources, managing stakeholders and risk management. Back to Duty

S17: Conduct environmental impact assessments. Back to Duty

S18: Develop technical written content. For example, operating procedures, working instructions, and reports. Back to Duty

S19: Communicate with others for example, colleagues, customers, and stakeholders. Use industry terminology where appropriate. Back to Duty

S20: Create and deliver presentations. Back to Duty

S21: Negotiate with and influence colleagues or stakeholders; manage conflict. Back to Duty

S22: Use information and digital technology. Back to Duty

S23: Identify training needs. Coach individuals. Back to Duty

Behaviours

B1: Take personal responsibility for and promote food safety and health and safety. Back to Duty

B2: Take personal responsibility for and promote sustainable working practices. Back to Duty

B3: Act in a professional manner. Back to Duty

B4: Take responsibility for the quality of work and enable others to work to high standards. For example, decisive, self-reliant, and motivated. Back to Duty

B5: Respond and adapt to work demands and situations. Back to Duty

B6: Recognise limitations, seek input from others and escalate issues when required. Back to Duty

B7: Collaborate with others for example, within teams, across disciplines, and external stakeholders, promoting inclusion. Back to Duty

B8: Ambassador for the dairy industry. Back to Duty

B9: Committed to maintaining and enhancing competence of self and others through Continued Professional Development (CPD). Back to Duty

Qualifications

English and Maths

Apprentices without level 2 English and maths will need to achieve this level prior to taking the End-Point Assessment. For those with an education, health and care plan or a legacy statement, the apprenticeship’s English and maths minimum requirement is Entry Level 3. A British Sign Language (BSL) qualification is an alternative to the English qualification for those whose primary language is BSL.

Professional recognition

This standard aligns with the following professional recognition:

  • The Science Council for Registered Scientist (RSci). Upon successful completion of the apprenticeship and upon receipt of the apprenticeship certificate, individuals are eligible to apply for RSci through a shortened application route. Individuals also need to be a member of a professional body that is licensed by the Science Council to be awarded this status. Further information is on the Science Council’s website.
  • The Engineering Council for Engineering Technician (EngTech). The apprenticeship is designed to prepare successful apprentices to satisfy the educational and experience requirements either partially or in full. The awarding of professional status is under the remit of the professional engineering institutions and is subject to Engineering Council regulations. For more information, please refer directly to the professional institutions’ guidance or UK-SPEC.
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Employers involved in creating the standard: Arla, Glanbia Cheese, Langage Farm, Müller UK and Ireland, Ornua, Saputo Dairy UK, Yeo Valley

Version log

Version Change detail Earliest start date Latest start date
1.1 End-point assessment plan, standard and funding revised 01/09/2022 Not set
1.0 Approved for delivery 31/10/2016 31/08/2022

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